2006 Volkswagen GOLF Engine And Engine Cooling Engine Other Fuel T Problems, Complaints and Defects, Recalls and Failures

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2006 Volkswagen GOLF Engine And Engine Cooling Engine Other Fuel T Problems, Complaints and Defects

 Issue ID615289
 Internal NHTSA #10178324
 ManufacurerVOLKSWAGEN OF AMERICA, INC
 BrandVOLKSWAGEN
 ModelGOLF
 Model Year2006
 File date05/01/07
 ComponentENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL T
Product type codeVEHICLE
 Description of the problem(1) intercooler leaking oil @ 16k miles on a 2006 vw golf tdi. Failure is due to chaffing of the aluminum intercooler pipes by the perpendicular piece of plastic that extends to it from the front passenger side grill and touches the intercooler. During normal driving, over time, the plastic moves and rubs against the intercooler and eventually creates holes where oil leaks out and puddles on the front side of the passenger wheel well. (2)as soon as i saw the oil puddling in small 3-5" circles, i brought the car to the dealer where they verified my concern. If left unchecked, this would lead to continued loss of oil, loss of boost and eventually failure of the turbo. (3)dealer is fixing under warranty, but told me they will only replace the intercooler and will do nothing to resolve the root cause of the problem, which is that the hard plastic rubs against the soft aluminum metal of the intercooler pipes and causes a hole. Dealer claims there is no tsb from vw which is absurd. Numerous internet searches and looking on www. Tdiclub. Com show many occurrences of this problem. It is specific to the tdi version of the golf since it has a turbo. At a minimum, the plastic needs to be trimmed and a piece of foam or something soft needs to be inserted so nothing hard can rub against the aluminum intercooler pipes. If the root cause is not addressed then this will continue to fail. It is a reliability concern, a safety concern (loss of boost, turbo failure), an environmental concern (leaking oil) and a cost concern since eventually the car will be out of warranty.*jb
 Vehicle Mileage at Failure16000
Number of Occurences1
Source of the issueNHTSA WEB SITE
 City and StateCOLCHESTER, VT
VIN pattern 9BWGR61J864XXXXXX
 Was vehicle invloved in a crash?N
 Was vehicle involved in a fire?N
 Was incedent reported to police?N
 Was medical attention required?
 Was part original equipment?
No. of injured persons0
No. of fatalities0
 Date of purchase09/09/05
Was original owner?Y
Anti-lock brakesY
Cruise controlY
Number of cylinders4
Drive train typeFWD
Transmission typeMAN
 Vehicle speed0
 DoT tire identifier
 Tire size
 Location of tire code
 Type of tire failure code
 Was defective tire repaired?
 Date of manufacture
Type of child seat code
Type of restraint
 Dealer's nameLEWIS MOTORS
 Dealer's telephone number8026581130
 Dealer's citySOUTH BURLINGTON
 Dealer's state codeVT
 Dealer's ZIP code05403
  • What is Recall?

    A recall is when a product is removed from the market or a correction is made to the product because it is either defective or potentially harmful.
  • What is Failure?

    Failure is the state or condition of not meeting a desirable or intended objective, and may be viewed as the opposite of success. Product failure ranges from failure to sell the product to fracture of the product, in the worst cases leading to personal injury, the province of forensic engineering.
  • What is Defect?

    Non-conformance of a car component with the specified requirements, or non-fulfillment of user expectations, including the safety aspects.

 

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